GMC Sonoma 1994-2004 HVAC Specifications
GMC Sonoma 1994-2004

GMC Sonoma 1994-2004 HVAC Specifications

Explore comprehensive HVAC specifications for the 1994-2004 GMC Sonoma, including blower motor, compressor, evaporator, condenser, and refrigerant details. Ideal for repairs, maintenance, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the HVAC (Heating, Ventilation, and Air Conditioning) system in the 1994-2004 GMC Sonoma. It is designed to assist owners, mechanics, and enthusiasts in understanding the system's components, functionality, and maintenance. Use this guide to locate specific information about the HVAC system, troubleshoot issues, or perform repairs. The document is organized into sections for easy navigation and includes a quick reference table for key specifications.

How to Use

Use the search functionality to find specific terms or components within the document. Enter keywords related to the HVAC system, such as 'blower motor' or 'refrigerant type,' to quickly locate relevant information.

Navigate through the document by scrolling through the sections or using the table of contents. Each section is labeled with a title and contains subsections with detailed information. Use the quick reference table at the end for a summary of key specifications.

Key Specifications

Refrigerant Type

R-134a

Blower Motor Voltage

12V

Cabin Air Filter Replacement Interval

12,000 miles

HVAC Control Panel Type

Manual dials/buttons

Defrost Mode Activation Time

2-3 minutes

Available Specifications

HVAC System Components

This section outlines the major components of the HVAC system in the 1994-2004 GMC Sonoma. It includes details about the blower motor, evaporator, condenser, and other essential parts. Understanding these components is crucial for diagnosing and repairing HVAC issues.

Blower Motor
  • Located in the HVAC housing unit
  • Controls airflow through the vents
  • Operates at multiple speeds
  • Can be replaced individually
  • Powered by a 12V electrical system
  • Common issues include motor failure or resistor problems
Evaporator and Condenser
  • Evaporator located inside the HVAC housing
  • Condenser mounted in front of the radiator
  • Both components essential for cooling
  • Use R-134a refrigerant
  • Prone to leaks over time
  • Regular maintenance recommended

HVAC Controls

This section covers the controls and settings available for the HVAC system. It includes information about the control panel, temperature settings, and ventilation modes. Proper use of these controls ensures optimal performance and comfort.

Control Panel
  • Located on the dashboard
  • Includes temperature and fan speed controls
  • Features dials or buttons for adjustments
  • May include A/C and defrost options
  • Easy to operate and intuitive
  • Backlighting for nighttime use
Ventilation Modes
  • Multiple modes: face, floor, defrost
  • Adjustable vents for directional airflow
  • Defrost mode clears windshield quickly
  • Recirculation mode for interior air
  • Automatic mode available in some models
  • Ensures consistent cabin temperature

Maintenance and Troubleshooting

This section provides guidance on maintaining the HVAC system and troubleshooting common issues. It includes tips for regular upkeep, identifying problems, and performing basic repairs. Proper maintenance extends the system's lifespan and ensures efficient operation.

Regular Maintenance
  • Check refrigerant levels annually
  • Replace cabin air filter every 12,000 miles
  • Inspect belts and hoses for wear
  • Clean condenser and evaporator coils
  • Lubricate blower motor if necessary
  • Ensure all electrical connections are secure
Common Issues
  • Weak airflow due to clogged filter
  • A/C not cooling, indicating low refrigerant
  • Unusual noises from blower motor
  • Fogging or moisture inside the cabin
  • Control panel malfunctions
  • Leaks in the refrigerant system

Component Specifications

Overview

Type
Manual and Automatic Climate Control
Configuration
Single-Zone
Platform
GMC Sonoma 1994-2004
Material
Plastic and Aluminum
Location
Dashboard Center

Dimensions

Height
6.5 inches (16.51 cm)
Width
12 inches (30.48 cm)
Depth
8 inches (20.32 cm)
Vent Diameter
2.5 inches (6.35 cm)
Blower Motor Diameter
4 inches (10.16 cm)
Heater Core Length
10 inches (25.4 cm)
Evaporator Coil Width
8 inches (20.32 cm)

Materials

Ducting
ABS Plastic
Heater Core
Aluminum
Evaporator Coil
Aluminum
Blower Motor
Steel and Copper
Control Panel
Polycarbonate

Features

Climate Control
  • Manual Temperature Adjustment
  • Automatic Temperature Control (Optional)
  • Defrost Mode
  • Recirculation Mode
Ventilation
  • Adjustable Air Vents
  • Dual-Level Airflow
  • Side Window Defoggers
  • Floor-Level Heating
Cooling
  • AC Compressor
  • Evaporator Coil
  • Refrigerant R134a
  • Blower Motor
Heating
  • Heater Core
  • Engine Coolant Circulation
  • Temperature Blend Door
Filtration
  • Cabin Air Filter
  • Dust and Pollen Filter
  • Activated Carbon Filter (Optional)

Safety Features

Overheat Protection
  • Thermal Fuse
  • Temperature Sensor
Electrical Safety
  • Circuit Breaker
  • Insulated Wiring
Air Quality
  • Recirculation Mode
  • Cabin Air Filter

Comfort Features

Temperature Control
  • Dual-Level Adjustment
  • Precise Temperature Dial
Airflow
  • Adjustable Vents
  • Multi-Speed Blower
Noise Reduction
  • Insulated Ducting
  • Quiet Blower Motor
Defrosting
  • Front Windshield Defrost
  • Side Window Defoggers

Accessories

0
Cabin Air Filter Replacement
1
AC Recharge Kit
2
Defroster Repair Kit

Maintenance

Service interval
Every 12 months or 12,000 miles
Service Items
  • Inspect AC Refrigerant Levels
  • Replace Cabin Air Filter
  • Check Blower Motor Functionality
  • Inspect Heater Core for Leaks
  • Test Defrost System
Maintenance Notes
Ensure regular cleaning of vents and ducts to maintain airflow efficiency.

Warranty

Basic Warranty
Years: 3
Miles: 36000
Coverage: Parts and Labor
Powertrain Warranty
Years: 5
Miles: 60000
Coverage: AC Compressor and Heater Core
Corrosion Warranty
Years: 6
Miles: 100000
Coverage: Ducting and Panels
Emissions Warranty
Years: 8
Miles: 80000
Coverage: AC System and Refrigerant

Production Details

Manufacturer
General Motors
Manufacturing Process
  • Injection Molding
  • Aluminum Extrusion
  • Assembly Line Integration
Quality Control
Testing: AC System Pressure Test, Heater Core Leak Test, Blower Motor RPM Test
inspection: Ducting Seam Inspection, Electrical Connection Check, Control Panel Function Test
Sustainability Practices
  • Recycled Plastic Usage
  • Low-Emission Refrigerant
  • Energy-Efficient Manufacturing
Production Metrics
Units Per Hour: 120
Defect Rate: 0.5%

Service Information for HVAC Service

Maintenance and service requirements specific to the HVAC system

12000
12
  • Inspect AC Refrigerant Levels
  • Replace Cabin Air Filter
  • Check Blower Motor Functionality
  • Inspect Heater Core for Leaks
  • Test Defrost System

Ensure all connections are secure and free of debris.

24000
24
  • Recharge AC Refrigerant if Needed
  • Inspect and Clean Evaporator Coil
  • Check Electrical Connections
  • Test Temperature Blend Door Operation
  • Inspect Ducting for Cracks or Leaks

Use manufacturer-approved refrigerant for recharging.

60000
60
  • Replace AC Compressor if Necessary
  • Flush Heater Core
  • Inspect and Replace Blower Motor if Needed
  • Test Entire HVAC System for Performance
  • Replace All Filters and Gaskets

Perform a full system diagnostic before major replacements.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is the HVAC system compatible with all 1994-2004 GMC Sonoma models?

The HVAC system for the 1994-2004 GMC Sonoma is compatible with all trim levels and engine configurations within this range. However, specific components like blower motors or control panels may vary slightly between models. Always verify part numbers and specifications using the vehicle’s VIN or a detailed parts catalog to ensure proper compatibility.

Q2

What are the maintenance requirements for the HVAC system?

Regular maintenance for the HVAC system includes replacing the cabin air filter every 15,000-30,000 miles, checking refrigerant levels annually, and inspecting belts and hoses for wear. Ensure the blower motor and condenser are free of debris. Lubricate moving parts as needed. Following these steps ensures optimal performance and longevity of the HVAC system.

Q3

How do I replace the HVAC blower motor in a GMC Sonoma?

To replace the HVAC blower motor, disconnect the battery, remove the glove box, and locate the blower motor assembly. Disconnect electrical connectors and remove mounting screws. Carefully extract the motor and install the new one, ensuring proper alignment. Reconnect all components and test the system before reassembling the glove box.

Q4

Why is my HVAC system not blowing cold air?

If the HVAC system isn’t blowing cold air, check refrigerant levels for leaks, inspect the compressor for proper operation, and ensure the condenser is clean and unobstructed. Verify that the blower motor and control panel are functioning correctly. If issues persist, consult a professional for a comprehensive diagnostic.

Q5

How can I optimize the performance of my HVAC system?

To optimize HVAC performance, regularly clean or replace the cabin air filter, ensure refrigerant levels are adequate, and inspect belts and hoses for wear. Use the recirculation mode in hot weather to reduce strain on the system. Park in shaded areas to minimize heat buildup. These practices enhance efficiency and extend system life.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1994-2004 GMC Sonoma HVAC Service Manual

Coming Soon

Detailed service manual covering HVAC system components, maintenance, and troubleshooting for 1994-2004 GMC Sonoma models.

HVAC System Technical Service Bulletin

Coming Soon

Technical service bulletin addressing common HVAC issues and recommended fixes for 1994-2004 GMC Sonoma vehicles.

GMC Sonoma HVAC Parts Catalog

Coming Soon

Comprehensive catalog of HVAC system parts and accessories for 1994-2004 GMC Sonoma models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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