GMC Savana 1996-present HVAC Specifications
GMC Savana 1996-present

GMC Savana 1996-present HVAC Specifications

Explore detailed HVAC specifications for the 1996-Present GMC Savana, including system components, refrigerant types, and maintenance tips. Ideal for technicians and enthusiasts.

Updated

Overview Specifications

This document provides detailed HVAC specifications for the 1996-Present GMC Savana. It includes information on system components, performance metrics, maintenance tips, and troubleshooting guidelines. Use this guide to understand the HVAC system's functionality, locate specific details, and ensure optimal performance. The document is organized into sections for easy navigation and includes a quick reference for key specifications.

How to Use

Use the search function to find specific terms or components within the document. Enter keywords related to the HVAC system, such as 'blower motor' or 'refrigerant type,' to quickly locate relevant information.

Navigate through the document using the section titles and subsections. Each section is labeled with a clear title and description, making it easy to find the information you need. Use the table of contents or scroll through the document to explore different topics.

Key Specifications

Cooling Capacity

18,000-24,000 BTUs

Heating Efficiency

85-95%

Airflow Rate

150-300 CFM

Refrigerant Type

R-134a

Blower Motor Speed

Variable

Available Specifications

HVAC System Components

This section covers the primary components of the GMC Savana's HVAC system, including the blower motor, evaporator, condenser, and compressor. Learn about the role of each component and how they work together to provide heating, ventilation, and air conditioning.

Blower Motor
  • Located in the HVAC housing unit
  • Responsible for circulating air through the system
  • Available in single-speed and variable-speed configurations
  • Common issues include motor failure and worn-out bearings
Evaporator and Condenser
  • Evaporator absorbs heat from the cabin air
  • Condenser releases heat to the outside environment
  • Both are made of aluminum for efficient heat transfer
  • Regular cleaning prevents clogging and maintains efficiency
Compressor
  • Pumps refrigerant through the HVAC system
  • Available in fixed-displacement and variable-displacement types
  • Common issues include clutch failure and refrigerant leaks
  • Requires proper lubrication for longevity

Performance Metrics

This section provides performance metrics for the GMC Savana's HVAC system, including cooling capacity, heating efficiency, and airflow rates. Understand how the system performs under different conditions and what factors influence its efficiency.

Cooling Capacity
  • Measured in BTUs (British Thermal Units)
  • Typical range: 18,000-24,000 BTUs
  • Influenced by ambient temperature and system condition
  • Higher capacity provides faster cooling
Heating Efficiency
  • Measured in percentage of heat transfer efficiency
  • Typical range: 85-95%
  • Influenced by engine coolant temperature
  • Efficient heating ensures quick cabin warm-up
Airflow Rates
  • Measured in cubic feet per minute (CFM)
  • Typical range: 150-300 CFM
  • Adjustable via blower motor speed settings
  • Higher airflow improves ventilation and comfort

Maintenance and Troubleshooting

This section offers maintenance tips and troubleshooting guidelines for the GMC Savana's HVAC system. Learn how to keep the system running smoothly and address common issues such as poor airflow, unusual noises, and refrigerant leaks.

Routine Maintenance
  • Replace cabin air filter every 12,000-15,000 miles
  • Inspect refrigerant levels annually
  • Check for leaks in hoses and connections
  • Clean evaporator and condenser coils regularly
Common Issues
  • Poor airflow due to clogged filters or ducts
  • Unusual noises from blower motor or compressor
  • Refrigerant leaks causing reduced cooling performance
  • Electrical issues affecting system controls
Troubleshooting Tips
  • Check fuses and relays for electrical problems
  • Inspect belts and pulleys for wear and tear
  • Use a multimeter to test blower motor functionality
  • Consult a professional for refrigerant recharge

Component Specifications

Overview

Type
Dual-Zone Climate Control
Configuration
Front and Rear Air Conditioning
Platform
Integrated HVAC System
Material
High-Density Plastic and Aluminum
Location
Dashboard and Rear Ceiling

Dimensions

Evaporator Core Length
12.5 inches (31.75 cm)
Evaporator Core Width
8.2 inches (20.83 cm)
Evaporator Core Height
2.1 inches (5.33 cm)
Condenser Length
18.7 inches (47.5 cm)
Condenser Width
10.3 inches (26.16 cm)
Blower Motor Diameter
6.5 inches (16.51 cm)
Compressor Weight
8.2 lbs (3.72 kg)

Materials

Evaporator Core
Aluminum Fins with Copper Tubing
Condenser
Aluminum Fins with Aluminum Tubing
Blower Motor
High-Strength Plastic Housing with Steel Shaft
Compressor
Cast Aluminum Housing
Ducting
Reinforced Polypropylene

Features

Climate Control
  • Dual-Zone Temperature Adjustment
  • Automatic Temperature Regulation
  • Rear Passenger Controls
  • Defrost and Defog Functions
Airflow
  • Multi-Speed Blower Fan
  • Adjustable Vents
  • Rear Ceiling Air Distribution
  • Cabin Air Filter
Energy Efficiency
  • Variable Compressor Operation
  • Eco Mode
  • Low Power Consumption
User interface
  • Digital Temperature Display
  • Rotary Knob Controls
  • LED Backlit Buttons
Safety
  • Overheat Protection
  • Low Refrigerant Detection
  • Automatic Shutdown in Case of Malfunction

Safety Features

Thermal Protection
  • High-Pressure Cutoff Switch
  • Thermal Fuse
Electrical Safety
  • Short Circuit Protection
  • Ground Fault Detection
System Monitoring
  • Refrigerant Leak Detection
  • Compressor Overload Protection

Comfort Features

Temperature Control
  • Precise Dual-Zone Adjustment
  • Rapid Cooling and Heating
Air Quality
  • Cabin Air Filtration
  • Odor Reduction
Noise Reduction
  • Quiet Blower Operation
  • Vibration Dampening
Convenience
  • Automatic Climate Control
  • Rear Passenger Controls

Accessories

Filters
  • Cabin Air Filter
  • Pollen Filter
  • Activated Carbon Filter
Upgrades
  • High-Capacity Compressor
  • Enhanced Blower Motor
  • UV Sterilization Kit
Tools
  • Refrigerant Recharge Kit
  • Pressure Gauge Set
  • Leak Detection Kit

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect Refrigerant Levels
  • Check Compressor Operation
  • Clean or Replace Cabin Air Filter
  • Inspect Blower Motor
  • Test Electrical Connections
Maintenance Notes
Use only manufacturer-approved refrigerants and lubricants.

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Parts and Labor
Compressor
Miles: 60,000
Years: 5
Coverage: Compressor and Related Components
Extended
Miles: 100,000
Years: 7
Coverage: Full HVAC System
Terms
Warranty void if unauthorized repairs are performed.

Production Details

Manufacturer
General Motors
Manufacturing Process
  • Precision Molded Components
  • Automated Assembly
  • Leak Testing
Quality Control
Testing: Pressure Testing, Thermal Cycling, Vibration Testing
Standards: ISO 9001 Certified
Sustainability
  • Recyclable Materials
  • Low-Emission Refrigerants
  • Energy-Efficient Production
Production Metrics
Units Per Year: 500,000
Defect Rate: Less than 0.1%

Service Information for HVAC Service

Maintenance and service requirements specific to the HVAC system

12,000
12
  • Inspect Refrigerant Levels
  • Check Compressor Operation
  • Clean or Replace Cabin Air Filter
  • Inspect Blower Motor
  • Test Electrical Connections

Ensure refrigerant levels are within manufacturer specifications.

30,000
30
  • Flush and Recharge Refrigerant
  • Inspect Condenser for Damage
  • Check Evaporator Core for Blockages
  • Test Thermostat Operation

Use only approved refrigerants and equipment.

60,000
60
  • Replace Cabin Air Filter
  • Inspect and Lubricate Compressor
  • Check Ducting for Leaks
  • Perform Full System Diagnostics

Major service may require specialized tools and training.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the compatibility specifications for the HVAC system in a 1996-Present GMC Savana?

The HVAC system in the 1996-Present GMC Savana is compatible with various engine configurations, including V6 and V8 options. It supports R134a refrigerant and is designed to work with factory-installed climate control systems. Ensure compatibility with your specific model year by checking the vehicle's VIN and consulting the manufacturer's technical documentation.

Q2

What are the maintenance requirements for the GMC Savana HVAC system?

Regular maintenance for the GMC Savana HVAC system includes inspecting and replacing the cabin air filter every 15,000-30,000 miles, checking refrigerant levels annually, and ensuring the blower motor and condenser are free of debris. Additionally, inspect belts and hoses for wear and tear. Adhering to the maintenance schedule in the owner's manual is crucial for optimal performance.

Q3

How do I install or replace the HVAC system in a GMC Savana?

To install or replace the HVAC system, first disconnect the battery. Remove the dashboard components to access the HVAC unit. Disconnect electrical connectors, refrigerant lines, and mounting bolts. Install the new unit by reversing the steps, ensuring all connections are secure. Recharge the refrigerant system and test for leaks. Refer to the service manual for detailed instructions.

Q4

What are common troubleshooting steps for HVAC issues in a GMC Savana?

Common HVAC issues include poor airflow, unusual noises, or lack of heating/cooling. Check the cabin air filter, blower motor, and fuses first. Inspect refrigerant levels and look for leaks. If the system is not functioning, use a diagnostic tool to check for error codes. Consult the service manual for specific troubleshooting steps.

Q5

How can I optimize the performance of my GMC Savana HVAC system?

To optimize HVAC performance, ensure regular maintenance, including cleaning or replacing the cabin air filter and checking refrigerant levels. Use the recirculation mode to improve cooling efficiency. Park in shaded areas to reduce heat buildup. Periodically inspect and clean the condenser and evaporator coils to maintain airflow and cooling capacity.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

GMC Savana HVAC Service Manual

Coming Soon

Detailed service manual covering HVAC system installation, maintenance, and troubleshooting for 1996-Present GMC Savana models.

Technical Service Bulletin: HVAC System Updates

Coming Soon

Latest updates and fixes for common HVAC issues in GMC Savana vehicles, including refrigerant recommendations and component replacements.

GMC Savana HVAC Parts Catalog

Coming Soon

Comprehensive catalog of OEM and aftermarket HVAC parts for 1996-Present GMC Savana, including blower motors, condensers, and compressors.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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