GMC Savana 1996-present Fuel System Specifications
GMC Savana 1996-present

GMC Savana 1996-present Fuel System Specifications

Explore detailed fuel specifications for the 1996-Present GMC Savana, including fuel type, tank capacity, economy, and emission standards. Essential for maintenance, troubleshooting, and performance optimization.

Updated

Overview Specifications

This document provides detailed fuel specifications for the 1996-Present GMC Savana. It includes information on fuel types, fuel economy, engine options, and emissions standards. Use this guide to understand the technical aspects of the vehicle's fuel system and performance. The document is organized into sections for easy navigation, with quick reference tables for key specifications.

How to Use

Use the search function to find specific fuel-related terms or specifications. Enter keywords like 'fuel economy' or 'engine type' to quickly locate relevant information.

Navigate through the document using the section titles. Each section contains subsections with detailed points. Use the quick reference table for a summary of key specifications.

Key Specifications

Fuel Type (Gasoline)

87 octane

Fuel Type (Diesel)

ULSD

Fuel Tank Capacity

25-32 gallons

Combined MPG (Gasoline)

14-17 MPG

Combined MPG (Diesel)

16-19 MPG

Available Specifications

Fuel Types and Requirements

This section covers the types of fuel compatible with the GMC Savana, including gasoline and diesel options. It also details fuel octane ratings and any specific requirements for optimal performance.

Gasoline Engines
  • Requires 87 octane unleaded gasoline for most models
  • Higher octane (91+) recommended for improved performance
  • Ethanol blends up to E10 (10% ethanol) are compatible
  • Avoid using E85 unless explicitly stated as compatible
Diesel Engines
  • Requires ultra-low sulfur diesel (ULSD)
  • Biodiesel blends up to B20 (20% biodiesel) are acceptable
  • Diesel exhaust fluid (DEF) required for emissions control
  • Regular maintenance of diesel particulate filter (DPF) is essential

Fuel Economy

This section provides fuel efficiency data for various GMC Savana models, including city, highway, and combined MPG ratings. It also discusses factors affecting fuel economy.

Gasoline Models
  • City MPG: 12-15 depending on engine and configuration
  • Highway MPG: 16-20 depending on engine and configuration
  • Combined MPG: 14-17 on average
  • Fuel tank capacity: 25-31 gallons
Diesel Models
  • City MPG: 14-17 depending on engine and configuration
  • Highway MPG: 19-22 depending on engine and configuration
  • Combined MPG: 16-19 on average
  • Fuel tank capacity: 26-32 gallons

Engine Options and Fuel Consumption

This section outlines the engine options available for the GMC Savana and their respective fuel consumption rates. It also includes details on engine performance and efficiency.

V6 Engines
  • 4.3L V6 gasoline engine available in earlier models
  • Average fuel consumption: 14-16 MPG combined
  • Suitable for light-duty applications
  • Discontinued in later model years
V8 Engines
  • 5.3L and 6.0L V8 gasoline engines available
  • Average fuel consumption: 12-14 MPG combined
  • Ideal for heavy-duty and towing applications
  • Standard in most recent models
Diesel Engines
  • 6.6L Duramax turbo-diesel V8 available
  • Average fuel consumption: 16-19 MPG combined
  • High torque output for heavy-duty tasks
  • Requires DEF for emissions compliance

Component Specifications

Overview

Type
Gasoline/Diesel
Configuration
Internal Combustion Engine
Platform
GMC Savana
Material
Steel/Plastic
Location
Underbody, rear-mounted fuel tank

Dimensions

Tank Capacity
31 gallons (117.3 liters)
Tank Length
48 inches (121.9 cm)
Tank Width
24 inches (61 cm)
Tank Height
12 inches (30.5 cm)
Fuel Line Diameter
0.375 inches (9.5 mm)
Fuel Pump Pressure
58 psi (4 bar)
Fuel Filter Size
3.5 inches x 2.5 inches (8.9 cm x 6.4 cm)

Materials

Tank Material
High-density polyethylene (HDPE)
Fuel Lines
Nitrile rubber with steel reinforcement
Fuel Pump
Stainless steel and plastic composite
Fuel Filter
Cellulose and synthetic fiber blend

Features

Fuel Delivery
  • Electronic fuel injection (EFI)
  • High-pressure fuel pump
  • Multi-port fuel injection
  • Returnless fuel system
Emission Control
  • Evaporative emission control system (EVAP)
  • Onboard diagnostics (OBD-II)
  • Catalytic converter compatibility
  • Low sulfur fuel compatibility
Safety
  • Rollover valve
  • Impact-resistant fuel tank
  • Leak detection system
  • Automatic fuel shutoff
Monitoring
  • Fuel level sensor
  • Fuel pressure sensor
  • Fuel temperature sensor
  • Low fuel warning system
Maintenance
  • Replaceable fuel filter
  • Serviceable fuel pump
  • Drainable fuel tank
  • Easy-access fuel lines

Safety Features

Tank Protection
  • Impact-resistant design
  • Fire-resistant materials
Leak Prevention
  • Double-sealed fuel lines
  • Automatic shutoff valve
Emergency Features
  • Rollover fuel shutoff
  • Crash-activated fuel pump cutoff

Comfort Features

Fueling
  • Easy-access fuel cap
  • Locking fuel door
  • Automatic fuel nozzle shutoff
Driving
  • Smooth fuel delivery
  • Consistent fuel pressure
  • Low noise fuel pump
Maintenance
  • Easy fuel filter replacement
  • Diagnostic port for fuel system
  • Clear fuel level indicators

Accessories

Fuel Caps
  • Locking fuel cap
  • Vented fuel cap
  • Pressure-relief fuel cap
Fuel Additives
  • Fuel system cleaner
  • Fuel stabilizer
  • Octane booster
Monitoring
  • Aftermarket fuel pressure gauge
  • Fuel flow meter
  • Fuel consumption monitor

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect fuel lines for leaks
  • Replace fuel filter
  • Check fuel pump pressure
  • Test fuel injectors
  • Inspect EVAP system
Maintenance Notes
Use only recommended fuel types and additives to avoid system damage.

Warranty

Basic Warranty
Miles: 36,000
Years: 3
Coverage: Fuel system components
Powertrain Warranty
Miles: 60,000
Years: 5
Coverage: Fuel pump and injectors
Emissions Warranty
Miles: 50,000
Years: 4
Coverage: EVAP system and catalytic converter
Corrosion Warranty
Miles: 100,000
Years: 6
Coverage: Fuel tank and lines

Production Details

Manufacturer
General Motors
Manufacturing Process
  • Injection molding for fuel tank
  • Robotic assembly for fuel lines
  • Precision machining for fuel pump
Quality Control
Pressure Testing: 100% of fuel tanks
Leak Testing: 100% of fuel lines
Performance Testing: 100% of fuel pumps
Sustainability Practices
  • Recycled materials in fuel tank
  • Low-emission manufacturing
  • Energy-efficient production
Production Metrics
Annual Production: 500,000 units
Defect Rate: 0.01%
Recycling Rate: 95%

Service Information for fuel Service

Maintenance and service requirements specific to the fuel system

30,000
24
  • Inspect fuel lines and connections
  • Replace fuel filter
  • Check fuel pump pressure
  • Test fuel injectors
  • Inspect EVAP system

Use only manufacturer-recommended fuel types and additives.

60,000
48
  • Replace fuel pump if necessary
  • Clean fuel injectors
  • Inspect fuel tank for damage
  • Test fuel pressure regulator
  • Check for fuel system leaks

Special tools may be required for fuel pump replacement.

100,000
72
  • Replace fuel pump assembly
  • Replace fuel filter and lines
  • Inspect and clean fuel tank
  • Test EVAP system functionality
  • Perform fuel system pressure test

Major service may require professional equipment and expertise.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What type of fuel is compatible with the 1996-Present GMC Savana?

The GMC Savana is compatible with regular unleaded gasoline with an octane rating of 87 or higher. For optimal performance, avoid using diesel or ethanol blends exceeding 15% (E15). The fuel tank capacity ranges from 27 to 37 gallons, depending on the model year and configuration. Always refer to the owner's manual for specific fuel recommendations and compatibility details.

Q2

What are the maintenance requirements for the GMC Savana's fuel system?

Regular maintenance for the GMC Savana's fuel system includes inspecting and replacing the fuel filter every 30,000 miles, checking fuel lines for leaks or wear, and using fuel system cleaners every 15,000 miles to prevent deposits. Additionally, ensure the fuel cap is tightly sealed to maintain proper pressure and avoid evaporation issues.

Q3

How do I replace the fuel pump in a GMC Savana?

To replace the fuel pump in a GMC Savana, first, disconnect the battery. Relieve fuel system pressure by removing the fuel pump fuse and running the engine until it stalls. Remove the fuel tank, disconnect the electrical connectors and fuel lines, and unbolt the fuel pump assembly. Install the new pump, reassemble the components, and reconnect the battery. Test the system for leaks.

Q4

What should I do if my GMC Savana has fuel delivery issues?

If your GMC Savana experiences fuel delivery issues, start by checking the fuel pump fuse and relay. Inspect the fuel filter for clogs and the fuel lines for leaks. Use a fuel pressure gauge to test the pump's output. If pressure is low, the fuel pump may need replacement. Also, ensure the fuel tank has adequate fuel and the fuel cap is properly sealed.

Q5

How can I optimize fuel efficiency in my GMC Savana?

To optimize fuel efficiency, maintain proper tire pressure, use the recommended grade of motor oil, and avoid excessive idling. Regularly replace air filters and spark plugs, and ensure the fuel system is clean. Drive at consistent speeds and avoid rapid acceleration. Additionally, remove unnecessary weight from the vehicle to reduce fuel consumption.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

GMC Savana Service Manual

Coming Soon

Comprehensive guide covering maintenance, repair, and technical specifications for the 1996-Present GMC Savana.

Technical Service Bulletin: Fuel System Updates

Coming Soon

Latest updates and fixes for common fuel system issues in the GMC Savana.

GMC Savana Parts and Accessories Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts and accessories for the GMC Savana.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

15+ Years
Experience
500+ Guides
Guides
50+ Makes
Vehicles
1000+ Solutions
Solutions

Diagnostic

Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.

Repair

Expert in both traditional mechanical repairs and modern vehicle systems.

Additional Expertise

Documentation

Created over 500 detailed repair guides and technical documents.

Training

Conducted technical training sessions and contributed to repair databases.

Certifications & Research

Certifications

  • ASE Master Technician Certification
  • Advanced Diagnostic Specialist
  • Hybrid/Electric Vehicle Systems
  • Performance Tuning Expert

Research & Community

Actively researches emerging technologies and contributes to automotive forums.

Legal Disclaimer

Important information about using this content

Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.

General Information
The information provided on this website is for general informational purposes only. While we strive to maintain accuracy in our content, all specifications, procedures, and technical information should be verified against your vehicle's official service manual or with the manufacturer directly.
Warranty & Liability

The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.

We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.

Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
Intellectual Property
All content, including text, images, and specifications, is protected by copyright and other intellectual property laws. Any unauthorized use or reproduction is prohibited.

© 2025 GMC Specs. All rights reserved.