GMC Safari 1985-1994 Suspension Specifications
GMC Safari 1985-1994

GMC Safari 1985-1994 Suspension Specifications

Explore detailed suspension specifications for the 1985-1994 GMC Safari, including front and rear systems, shock absorbers, springs, and alignment settings. Ideal for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the suspension system of the 1985-1994 GMC Safari. It is designed to assist mechanics, enthusiasts, and owners in understanding the suspension components, their functions, and maintenance requirements. Use the search and navigation instructions to quickly find relevant information. The document is divided into sections covering front and rear suspension, steering, and key specifications for quick reference.

How to Use

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Key Specifications

Front Suspension Type

Independent, coil springs

Rear Suspension Type

Leaf springs

Shock Absorber Type

Hydraulic twin-tube (front), Gas-charged (rear)

Steering Type

Power-assisted rack and pinion

Wheelbase

111 inches

Available Specifications

Front Suspension

The front suspension system of the 1985-1994 GMC Safari is designed for durability and comfort. It features independent suspension with coil springs and shock absorbers, ensuring smooth handling and stability. This section covers key components, their functions, and maintenance tips.

Coil Springs
  • Diameter: 12.5 mm
  • Material: High-strength steel
  • Load capacity: 1,200 lbs per spring
  • Replacement interval: 100,000 miles or as needed
Shock Absorbers
  • Type: Hydraulic twin-tube
  • Travel length: 6 inches
  • Damping force: Adjustable
  • Replacement interval: 50,000 miles
Control Arms
  • Material: Forged steel
  • Bushings: Rubber with steel sleeves
  • Replacement interval: Inspect every 30,000 miles
  • Torque specs: 85 ft-lbs

Rear Suspension

The rear suspension system of the GMC Safari utilizes a leaf spring setup, providing excellent load-bearing capacity and stability. This section details the components, their specifications, and maintenance guidelines.

Leaf Springs
  • Number of leaves: 5
  • Material: High-carbon steel
  • Load capacity: 2,500 lbs
  • Replacement interval: 150,000 miles
Shock Absorbers
  • Type: Gas-charged
  • Travel length: 7 inches
  • Damping force: Fixed
  • Replacement interval: 60,000 miles

Steering System

The steering system complements the suspension by ensuring precise control and responsiveness. This section covers the steering linkage, power steering pump, and alignment specifications.

Steering Linkage
  • Material: Steel with ball joints
  • Length: 24 inches
  • Replacement interval: Inspect every 25,000 miles
  • Torque specs: 45 ft-lbs
Power Steering Pump
  • Type: Vane pump
  • Pressure: 1,200 psi
  • Fluid capacity: 1.5 quarts
  • Replacement interval: 100,000 miles

Component Specifications

Overview

Type
Independent front suspension, solid rear axle
Configuration
Front coil springs, rear leaf springs
Platform
GM G-body van platform
Material
Steel construction
Location
Front and rear axles

Dimensions

Front Track Width
65.5 inches (1664 mm)
Rear Track Width
65.5 inches (1664 mm)
Front Spring Length
18.7 inches (475 mm)
Rear Leaf Spring Length
52 inches (1321 mm)
Shock ABSorber Length
22 inches (559 mm)
Ground Clearance
7.5 inches (190 mm)
Wheelbase
111 inches (2819 mm)

Materials

Springs
High-tensile steel
Shock ABSorbers
Steel casing with hydraulic fluid
Control Arms
Forged steel
Bushings
Rubber and polyurethane
Stabilizer Bar
Chrome-molybdenum steel

Features

Ride Quality
  • Progressive-rate coil springs
  • Hydraulic shock absorbers
  • Stabilizer bar for reduced body roll
Durability
  • Heavy-duty leaf springs
  • Reinforced control arms
  • Corrosion-resistant coatings
Adjustability
  • Torsion bar front suspension
  • Adjustable rear leaf spring shackles
  • Replaceable bushings
Load Capacity
  • Heavy-duty rear suspension
  • Upgraded spring rates
  • Reinforced mounting points
Handling
  • Precise steering geometry
  • Stabilizer bar for cornering stability
  • Optimized suspension travel

Safety Features

Structural integrity
  • Reinforced frame mounts
  • High-strength steel components
Stability
  • Anti-roll bars
  • Wide track width for stability
Braking Support
  • Suspension designed for ABS compatibility
  • Stable platform for braking forces

Comfort Features

Vibration Dampening
  • Rubber isolators
  • Hydraulic shock absorbers
Noise Reduction
  • Insulated bushings
  • Quiet suspension geometry
Ride Smoothness
  • Progressive-rate springs
  • Optimized suspension travel
Adjustability
  • Torsion bar adjustment
  • Rear spring preload adjustment

Accessories

Upgrades
  • Performance shock absorbers
  • Polyurethane bushings
  • Heavy-duty leaf springs
Tools
  • Torsion bar adjustment tool
  • Spring compressor
  • Bushing press
Maintenance
  • Grease fittings
  • Replacement bushings
  • Shock absorber mounting hardware

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect shock absorbers
  • Check bushings for wear
  • Lubricate suspension components
  • Inspect leaf springs
  • Check alignment
Maintenance Notes
Regular lubrication of suspension components is critical for longevity.

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Defects in materials and workmanship
Corrosion
Miles: 100,000
Years: 6
Coverage: Rust perforation
Powertrain
Miles: 60,000
Years: 5
Coverage: Suspension components
Roadside Assistance
Miles: 36,000
Years: 3
Coverage: Towing and emergency services

Production Details

Manufacturer
General Motors
Manufacturing Process
  • Forging of control arms
  • Heat treatment of springs
  • Robotic welding of components
Quality Control
inspection: 100% component testing
Durability Testing: Simulated road conditions
Certifications: ISO 9001
Sustainability Practices
  • Recycled steel usage
  • Eco-friendly coatings
  • Waste reduction initiatives
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.1%
Lead Time: 4 weeks

Service Information for suspension Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect shock absorbers for leaks
  • Check bushings for wear and tear
  • Lubricate all suspension joints
  • Inspect leaf springs for cracks
  • Check wheel alignment

Regular lubrication is essential for smooth operation.

60,000
48
  • Replace worn bushings
  • Inspect and replace shock absorbers if necessary
  • Check torsion bar adjustment
  • Inspect control arms for damage
  • Test suspension travel

Use factory-recommended parts for replacements.

100,000
84
  • Replace all suspension bushings
  • Inspect and replace leaf springs if needed
  • Check and replace stabilizer bar links
  • Perform full suspension alignment
  • Test ride quality and handling

Major service may require specialized tools and equipment.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What suspension components are compatible with the 1985-1994 GMC Safari?

The 1985-1994 GMC Safari is compatible with front coil springs, rear leaf springs, shock absorbers, and sway bars designed for this model. Ensure components match the vehicle's weight and trim specifications. Aftermarket upgrades like heavy-duty shocks or air suspension kits are available but require verification of fitment for specific years and configurations.

Q2

What maintenance is required for the GMC Safari's suspension system?

Regular maintenance includes inspecting shock absorbers, bushings, and springs for wear every 15,000 miles. Lubricate suspension joints annually and check for alignment issues. Replace worn components promptly to avoid uneven tire wear or handling problems. A professional inspection is recommended every 30,000 miles for a comprehensive assessment.

Q3

How do I replace the rear leaf springs on a 1985-1994 GMC Safari?

To replace rear leaf springs, safely lift the vehicle and secure it on jack stands. Remove the rear wheels, disconnect the shock absorbers, and unbolt the U-bolts securing the leaf springs. Install the new springs, reattach the U-bolts and shocks, and torque all bolts to the manufacturer's specifications. Lower the vehicle and test for proper alignment.

Q4

What should I do if my GMC Safari's suspension feels unstable?

If the suspension feels unstable, inspect for worn shocks, broken springs, or loose components. Check tire pressure and alignment. Test drive the vehicle to identify specific issues like bouncing or drifting. Replace damaged parts and ensure all bolts are properly tightened. If problems persist, consult a professional mechanic for further diagnostics.

Q5

How can I improve the suspension performance of my GMC Safari?

Upgrade to high-performance shock absorbers or air suspension kits for better handling and load capacity. Ensure proper alignment and tire inflation. Regularly inspect and maintain suspension components to prevent wear. Consider adding a sway bar for improved stability during cornering. Always verify compatibility with your vehicle's specifications.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1985-1994 GMC Safari Service Manual

Coming Soon

Comprehensive guide covering suspension system maintenance, repair, and troubleshooting for the 1985-1994 GMC Safari.

Technical Service Bulletin: Suspension Updates

Coming Soon

Official bulletin detailing suspension-related updates and recommendations for the 1985-1994 GMC Safari.

GMC Safari Suspension Parts Catalog

Coming Soon

Catalog listing OEM and aftermarket suspension parts for the 1985-1994 GMC Safari, including compatibility details.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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