GMC Envoy 2002-2009 Suspension Specifications
GMC Envoy 2002-2009

GMC Envoy 2002-2009 Suspension Specifications

Explore detailed suspension specifications for the 2002-2009 GMC Envoy, including shock absorbers, struts, springs, and control arms. Ideal for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the suspension system of the 2002-2009 GMC Envoy. It is designed to assist mechanics, enthusiasts, and owners in understanding the suspension components, maintenance, and performance. Use the search functionality to locate specific terms or navigate through the sections to explore detailed information about the front and rear suspension, alignment, and key specifications.

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Key Specifications

Front Suspension Type

Independent SLA

Rear Suspension Type

Solid Axle

Front Spring Rate

150 lb/in

Rear Spring Rate

180 lb/in

Ride Height

8.5 inches

Available Specifications

Front Suspension

The front suspension of the 2002-2009 GMC Envoy is designed for durability and comfort. It features an independent short/long arm (SLA) setup with coil springs and shock absorbers. This section covers the key components, maintenance tips, and common issues.

Suspension Type
  • Independent short/long arm (SLA) design
  • Coil springs for load support
  • Hydraulic shock absorbers for damping
  • Stabilizer bar for reduced body roll
Key Components
  • Upper and lower control arms
  • Ball joints for pivot points
  • Steering knuckle for wheel attachment
  • Bushings for noise and vibration reduction

Rear Suspension

The rear suspension system of the GMC Envoy uses a solid axle with coil springs and shock absorbers. This section provides details on the design, components, and maintenance recommendations.

Suspension Type
  • Solid axle design for durability
  • Coil springs for load support
  • Hydraulic shock absorbers for damping
  • Panhard rod for lateral stability
Key Components
  • Axle housing for wheel mounting
  • Trailing arms for longitudinal stability
  • Bushings for noise reduction
  • Stabilizer bar for reduced body roll

Alignment Specifications

Proper alignment is crucial for tire wear and vehicle handling. This section outlines the recommended alignment settings for the 2002-2009 GMC Envoy, including camber, caster, and toe angles.

Front Alignment
  • Camber: -0.5° to +0.5°
  • Caster: +3.5° to +4.5°
  • Toe: 0.0° to +0.2°
  • Cross caster: ±0.5° maximum difference
Rear Alignment
  • Camber: -0.5° to +0.5°
  • Toe: +0.1° to +0.3°
  • Thrust angle: 0.0°

Component Specifications

Overview

Type
Independent front suspension, Solid rear axle
Configuration
Front: MacPherson strut, Rear: Multi-link coil spring
Platform
GMT360
Material
High-strength steel and aluminum components
Location
Front and rear axles

Dimensions

Front Strut Length
24.5 inches (622 mm)
Rear Coil Spring Length
14.8 inches (376 mm)
Front Track Width
63.5 inches (1613 mm)
Rear Track Width
63.5 inches (1613 mm)
Front Spring Rate
180 lb/in (31.5 N/mm)
Rear Spring Rate
220 lb/in (38.5 N/mm)
Shock ABSorber Travel
6.3 inches (160 mm)
Ground Clearance
8.2 inches (208 mm)

Materials

Front Strut
High-strength steel with aluminum housing
Rear Coil Spring
Chromium-silicon alloy steel
Control Arms
Forged steel with rubber bushings
Shock ABSorbers
Steel body with hydraulic fluid
Stabilizer Bar
Heat-treated steel

Features

Ride Quality
  • Hydraulic shock absorbers
  • Progressive-rate coil springs
  • Rubber-isolated subframe
Handling
  • Stabilizer bar for reduced body roll
  • Precision-engineered control arms
  • Optimized suspension geometry
Durability
  • Corrosion-resistant coatings
  • Heavy-duty bushings
  • Reinforced mounting points
Adjustability
  • Height-adjustable rear coil springs
  • Replaceable shock absorbers
  • Serviceable ball joints
Off-Road Capability
  • Increased ground clearance
  • Heavy-duty shock absorbers
  • Reinforced suspension components

Safety Features

Structural integrity
  • High-strength steel control arms
  • Reinforced subframe mounts
Stability
  • Electronic Stability Control (ESC)
  • Traction control system
Crash Protection
  • Energy-absorbing front struts
  • Reinforced rear axle housing

Comfort Features

Noise Reduction
  • Rubber-isolated subframe
  • Hydraulic bushings
Vibration Dampening
  • Tuned shock absorbers
  • Progressive-rate springs
Ride Smoothness
  • Independent front suspension
  • Multi-link rear suspension
Adjustability
  • Height-adjustable rear coil springs
  • Replaceable shock absorbers

Accessories

Performance Upgrades
  • Heavy-duty shock absorbers
  • Lowering springs
  • Adjustable sway bars
Off-Road Enhancements
  • Lift kits
  • Skid plates
  • Heavy-duty control arms
Maintenance Tools
  • Spring compressors
  • Ball joint press
  • Torque wrench

Maintenance

Service interval
Every 50,000 miles or 5 years
Service Items
  • Inspect shock absorbers for leaks
  • Check ball joints for wear
  • Lubricate suspension bushings
  • Inspect and tighten all mounting bolts
  • Check alignment and adjust if necessary
Maintenance Notes
Regularly inspect suspension components for signs of wear or damage, especially in off-road conditions.

Warranty

Basic Warranty
Miles: 36,000
Years: 3
Coverage: Covers defects in materials and workmanship
Powertrain Warranty
Miles: 100,000
Years: 5
Coverage: Covers major suspension components
Corrosion Warranty
Miles: 100,000
Years: 6
Coverage: Covers rust-through on suspension components
Emissions Warranty
Miles: 50,000
Years: 4
Coverage: Covers emissions-related suspension components

Production Details

Manufacturer
General Motors
Manufacturing Process
  • Precision forging of control arms
  • Robotic welding of subframes
  • Heat treatment of coil springs
Quality Control
inspection: 100% component testing
Testing: Durability and fatigue testing
Certification: ISO 9001 certified
Sustainability Practices
  • Recycled steel usage
  • Eco-friendly coatings
  • Energy-efficient manufacturing
Production Metrics
Annual Production: 500,000 units
Defect Rate: 0.1%
Lead Time: 2 weeks

Service Information for suspension Service

Maintenance and service requirements specific to this component

15,000
12
  • Inspect shock absorbers for leaks
  • Check ball joints for wear
  • Lubricate suspension bushings
  • Inspect and tighten all mounting bolts
  • Check alignment and adjust if necessary

Regular inspection is crucial for maintaining ride quality and safety.

50,000
60
  • Replace shock absorbers if necessary
  • Inspect and replace worn bushings
  • Check and replace ball joints if needed
  • Inspect and replace coil springs if sagging
  • Perform full suspension alignment

Use OEM parts for replacements to ensure compatibility and performance.

100,000
120
  • Replace all suspension bushings
  • Inspect and replace control arms if necessary
  • Replace stabilizer bar links
  • Perform full suspension overhaul
  • Test and recalibrate electronic stability systems

Major service intervals may require specialized tools and equipment.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What suspension components are compatible with the 2002-2009 GMC Envoy?

The 2002-2009 GMC Envoy is compatible with a range of suspension components, including shocks, struts, coil springs, and control arms. Ensure parts are designed for the Envoy's specific trim (e.g., SLE, SLT) and drivetrain (2WD or 4WD). OEM part numbers like 15806948 (front strut) and 15806949 (rear shock) are recommended for exact compatibility. Aftermarket options from brands like Bilstein or Monroe also offer suitable replacements.

Q2

What maintenance is required for the GMC Envoy's suspension system?

Regular maintenance for the GMC Envoy's suspension includes inspecting shocks and struts every 50,000 miles, checking for worn bushings or ball joints, and ensuring proper wheel alignment. Lubricate suspension components during oil changes and replace worn parts promptly. A professional inspection is recommended annually or if you notice symptoms like uneven tire wear, excessive bouncing, or steering instability.

Q3

How do I replace the front struts on a 2002-2009 GMC Envoy?

To replace the front struts, lift the vehicle and secure it on jack stands. Remove the wheel and disconnect the sway bar link and brake line bracket. Use a spring compressor to safely remove the strut assembly. Install the new strut, reassemble components, and torque bolts to factory specifications (e.g., 66 ft-lbs for strut-to-knuckle bolts). Always use a torque wrench and follow safety precautions.

Q4

What should I do if my GMC Envoy's suspension is making noise?

Suspension noises often indicate worn components. Check for loose or damaged parts like sway bar links, bushings, or ball joints. Inspect shocks and struts for leaks or wear. Tighten loose bolts and replace faulty parts. If the noise persists, consult a professional mechanic to diagnose and resolve the issue, as suspension problems can affect vehicle safety and performance.

Q5

How can I optimize the suspension performance of my GMC Envoy?

To optimize suspension performance, upgrade to high-quality shocks and struts like Bilstein or KYB for improved handling and ride comfort. Ensure proper tire inflation and alignment. Consider adding a rear sway bar for better stability. Regularly inspect and maintain suspension components to prevent wear and tear, and avoid overloading the vehicle to reduce strain on the suspension system.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2002-2009 GMC Envoy Service Manual

Coming Soon

Comprehensive guide covering suspension system maintenance, repair procedures, and technical specifications for the 2002-2009 GMC Envoy.

Technical Service Bulletin: Suspension Noise Fix

Coming Soon

TSB addressing common suspension noise issues in 2002-2009 GMC Envoy models, including recommended repairs and part updates.

GMC Envoy Suspension Parts Catalog

Coming Soon

Catalog listing OEM and aftermarket suspension parts for the 2002-2009 GMC Envoy, including part numbers and compatibility details.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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