GMC Envoy 2002-2009 HVAC Specifications
GMC Envoy 2002-2009

GMC Envoy 2002-2009 HVAC Specifications

Explore the detailed HVAC system specifications for the 2002-2009 GMC Envoy, including component details, performance metrics, and maintenance tips. Ideal for repairs, upgrades, and diagnostics.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the HVAC (Heating, Ventilation, and Air Conditioning) system for the 2002-2009 GMC Envoy. It is designed to assist users in understanding the system's components, functionality, and maintenance requirements. Use this guide to navigate through sections, find specific details, and reference key specifications for troubleshooting or upgrades.

How to Use

Use the search functionality to quickly locate specific terms or components within the document. Enter keywords such as 'blower motor' or 'refrigerant type' to find relevant sections.

Navigate through the document by scrolling through the sections or using the table of contents. Each section is organized by major topics, with subsections providing detailed information.

Key Specifications

Refrigerant Type

R-134a

Blower Motor Voltage

12V

Cabin Air Filter Replacement Interval

12,000-15,000 miles

Compressor Belt Type

Serpentine Belt

Airflow Modes

Defrost, Floor, Vent

Available Specifications

HVAC System Components

This section outlines the primary components of the HVAC system in the 2002-2009 GMC Envoy, including the blower motor, evaporator, condenser, and compressor. Understanding these parts is essential for diagnosing issues and performing maintenance.

Blower Motor
  • Located behind the glove compartment
  • Controls airflow speed
  • Powered by a 12V electrical system
  • Common issues include motor failure or resistor problems
Evaporator and Condenser
  • Evaporator cools air inside the cabin
  • Condenser releases heat from the refrigerant
  • Both require periodic cleaning to maintain efficiency
  • Leaks in these components can reduce cooling performance
Compressor
  • Responsible for pressurizing refrigerant
  • Driven by the engine via a serpentine belt
  • Failure can lead to no cooling or unusual noises
  • Requires proper refrigerant levels to function correctly

HVAC Controls and Settings

This section explains the various controls and settings available in the GMC Envoy's HVAC system, including temperature adjustment, fan speed, and air distribution modes.

Temperature Control
  • Manual or automatic temperature adjustment
  • Uses a blend door to mix hot and cold air
  • Thermostat regulates desired cabin temperature
  • Issues may include stuck blend doors or faulty sensors
Fan Speed Settings
  • Multiple speed options controlled by the blower motor
  • Adjustable via a rotary knob or digital interface
  • Resistor controls lower fan speeds
  • High-speed issues may indicate a faulty resistor
Air Distribution Modes
  • Options include defrost, floor, and vent modes
  • Controlled by vacuum actuators or electric motors
  • Mode doors direct airflow to desired areas
  • Common problems include vacuum leaks or stuck doors

Maintenance and Troubleshooting

This section provides guidance on maintaining the HVAC system and troubleshooting common issues, such as poor airflow, unusual noises, or lack of heating/cooling.

Regular Maintenance
  • Replace cabin air filter every 12,000-15,000 miles
  • Check refrigerant levels annually
  • Inspect belts and hoses for wear or damage
  • Clean condenser and evaporator coils periodically
Common Issues
  • Weak airflow due to clogged filters or blower motor issues
  • No cooling caused by low refrigerant or compressor failure
  • Unusual noises from blower motor or compressor
  • Inconsistent temperature due to blend door problems
Troubleshooting Tips
  • Check fuses and relays for electrical issues
  • Inspect vacuum lines for leaks in air distribution system
  • Use a multimeter to test blower motor and resistor
  • Consult a professional for refrigerant-related problems

Component Specifications

Overview

Type
Automatic Climate Control
Configuration
Dual-Zone
Platform
GM GMT360
Material
Plastic and Aluminum
Location
Dashboard and Engine Compartment

Dimensions

Evaporator Core Length
12.5 inches (31.75 cm)
Evaporator Core Width
8.2 inches (20.83 cm)
Evaporator Core Height
2.8 inches (7.11 cm)
Heater Core Length
10.3 inches (26.16 cm)
Heater Core Width
6.7 inches (17.02 cm)
Heater Core Height
2.1 inches (5.33 cm)
Blower Motor Diameter
5.9 inches (15 cm)

Materials

Evaporator Core
Aluminum
Heater Core
Aluminum
Blower Motor
Steel and Plastic
Ducting
High-Density Polyethylene

Features

Climate Control
  • Dual-Zone Temperature Control
  • Automatic Temperature Regulation
  • Rear Defrost
  • Air Recirculation
Air Distribution
  • Front and Rear Vents
  • Adjustable Airflow Direction
  • Multi-Speed Blower
  • Dual-Level Airflow
Filtration
  • Cabin Air Filter
  • Pollen Filter
  • Odor Reduction
Defrosting
  • Front Windshield Defrost
  • Side Mirror Defrost
  • Rear Window Defrost
Controls
  • Digital Temperature Display
  • Rotary Knobs for Fan Speed
  • Mode Selector Buttons

Safety Features

Overheat Protection
  • High-Temperature Cutoff
  • Thermal Fuse
Air Quality
  • Cabin Air Filter
  • Automatic Recirculation in Polluted Air
System Monitoring
  • Low Refrigerant Warning
  • Blower Motor Overload Protection

Comfort Features

Temperature Control
  • Dual-Zone Adjustment
  • Precise Temperature Settings
Airflow
  • Multi-Speed Blower
  • Adjustable Vents
Noise Reduction
  • Quiet Blower Motor
  • Insulated Ducting
Defrosting
  • Quick Defrost for Windshield
  • Automatic Rear Defrost

Accessories

Filters
  • Cabin Air Filter
  • Pollen Filter
  • Activated Carbon Filter
Controls
  • Remote Start Climate Control
  • Steering Wheel Controls
  • Digital Display
Ducting
  • Front Vent Ducts
  • Rear Vent Ducts
  • Defrost Ducts

Maintenance

Service interval
Every 15,000 miles or 12 months
Service Items
  • Inspect and Replace Cabin Air Filter
  • Check Refrigerant Levels
  • Inspect Blower Motor
  • Test Temperature Sensors
  • Clean Evaporator Core
Maintenance Notes
Use only R134a refrigerant. Ensure proper sealing of HVAC system to prevent leaks.

Warranty

Basic Warranty
Miles: 36,000
Years: 3
Coverage: Parts and Labor
Powertrain Warranty
Miles: 100,000
Years: 5
Coverage: Blower Motor and Compressor
Corrosion Warranty
Miles: 100,000
Years: 6
Coverage: HVAC Housing and Ducts
Emissions Warranty
Miles: 50,000
Years: 4
Coverage: Refrigerant System

Production Details

Manufacturer
General Motors
Manufacturing Process
  • Automated Assembly
  • Precision Welding
  • Quality Testing
Quality Control
Pressure Testing: Evaporator and Heater Cores
Leak Detection: Refrigerant System
Performance Testing: Blower Motor and Controls
Sustainability Practices
  • Recyclable Materials
  • Low-Emission Refrigerant
  • Energy-Efficient Production
Production Metrics
Units Per Year: 500,000
Defect Rate: 0.5%
Energy Usage: 15 kWh per unit

Service Information for HVAC Service

Maintenance and service requirements specific to the HVAC system

15,000
12
  • Inspect and Replace Cabin Air Filter
  • Check Refrigerant Levels
  • Inspect Blower Motor
  • Test Temperature Sensors
  • Clean Evaporator Core

Ensure proper sealing of HVAC system to prevent leaks.

30,000
24
  • Replace Cabin Air Filter
  • Inspect Heater Core
  • Check HVAC Ducts for Leaks
  • Test Defrost Functionality
  • Inspect Compressor

Use only R134a refrigerant for recharging.

60,000
48
  • Replace Refrigerant
  • Inspect and Clean Evaporator Core
  • Test Blower Motor Performance
  • Check Electrical Connections
  • Inspect HVAC Control Module

Perform a full system pressure test to ensure no leaks.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the compatibility requirements for HVAC systems in 2002-2009 GMC Envoy models?

The HVAC system in 2002-2009 GMC Envoy models is compatible with R134a refrigerant and requires a specific blend motor, compressor, and condenser designed for these years. Ensure the replacement parts match the OEM specifications, including the correct voltage for electrical components and the proper refrigerant capacity. Cross-check part numbers with the vehicle's VIN for accuracy.

Q2

What maintenance is required for the HVAC system in a 2002-2009 GMC Envoy?

Regular maintenance includes inspecting and replacing the cabin air filter every 15,000-30,000 miles, checking refrigerant levels annually, and ensuring the compressor and blower motor are functioning properly. Clean the evaporator and condenser coils to prevent debris buildup. Inspect hoses and seals for leaks, and test the system's heating and cooling performance seasonally.

Q3

How do I replace the HVAC blower motor in a 2002-2009 GMC Envoy?

To replace the blower motor, disconnect the battery, remove the glove box, and locate the blower motor under the dashboard. Disconnect the electrical connector and mounting screws, then carefully remove the motor. Install the new motor, reconnect the wiring, and secure it with screws. Reassemble the glove box and reconnect the battery. Test the system to ensure proper operation.

Q4

What should I do if the HVAC system in my GMC Envoy is not cooling properly?

First, check the refrigerant levels and recharge if necessary. Inspect the compressor clutch for engagement and ensure the condenser fan is working. Clean the condenser and evaporator coils, and check for leaks in the system. If the issue persists, test the blend door actuator and temperature control sensors for proper functionality.

Q5

How can I optimize the performance of my GMC Envoy's HVAC system?

Ensure the system is regularly serviced, including refrigerant recharges and filter replacements. Use a sunshade to reduce cabin heat and improve cooling efficiency. Park in shaded areas to minimize strain on the system. Periodically clean the condenser and evaporator coils, and inspect the blower motor and compressor for optimal performance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2002-2009 GMC Envoy HVAC Service Manual

Coming Soon

Detailed service manual covering HVAC system diagnostics, repair procedures, and maintenance schedules for 2002-2009 GMC Envoy models.

HVAC System Technical Service Bulletin for GMC Envoy

Coming Soon

Technical bulletin addressing common HVAC issues, updates, and recommended fixes for 2002-2009 GMC Envoy models.

GMC Envoy HVAC Parts and Accessories Catalog

Coming Soon

Comprehensive catalog of OEM and aftermarket HVAC parts, including compressors, condensers, and blower motors for 2002-2009 GMC Envoy models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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