GMC Envoy 2002-2009 Body Specifications
GMC Envoy 2002-2009

GMC Envoy 2002-2009 Body Specifications

Explore the detailed body specifications and dimensions for the 2002-2009 GMC Envoy, including length, width, height, wheelbase, and more. Learn about body construction, materials, and design features for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the body design and features of the 2002-2009 GMC Envoy. It is organized into sections covering exterior dimensions, body materials, cargo capacity, and additional features. Use the search functionality to locate specific terms or navigate through sections to find relevant information. This guide is designed to assist owners, enthusiasts, and technicians in understanding the Envoy's body specifications.

How to Use

Use the search bar to enter keywords related to the body specifications you are looking for. Results will highlight relevant sections and subsections for quick access.

Scroll through the document or use the table of contents to jump to specific sections. Each section is divided into subsections with detailed technical points for easy reference.

Key Specifications

Length

191.6 inches

Width

74.7 inches

Height

70.1 inches

Wheelbase

113 inches

Cargo Volume

80.3 cubic feet

Available Specifications

Exterior Dimensions

This section covers the exterior measurements of the 2002-2009 GMC Envoy, including length, width, height, and wheelbase. These dimensions are critical for understanding the vehicle's size and compatibility with accessories or parking spaces.

Overall Dimensions
  • Length: 191.6 inches
  • Width: 74.7 inches
  • Height: 70.1 inches
  • Wheelbase: 113 inches
  • Ground clearance: 8.1 inches
  • Track width (front/rear): 63.5/63.5 inches
Weight Specifications
  • Curb weight: 4,500 lbs (approx)
  • Gross vehicle weight rating (GVWR): 6,000 lbs
  • Payload capacity: 1,500 lbs
  • Towing capacity: 6,200 lbs (with towing package)

Body Materials and Construction

This section details the materials and construction techniques used in the GMC Envoy's body. It highlights the durability, safety features, and design elements that contribute to the vehicle's performance and aesthetics.

Material Composition
  • High-strength steel frame
  • Aluminum hood for weight reduction
  • Galvanized steel panels for corrosion resistance
  • Plastic composite bumpers
Safety Features
  • Reinforced side-impact beams
  • Energy-absorbing crumple zones
  • Dual-stage front airbags
  • Optional side-curtain airbags

Cargo and Storage

This section provides information about the GMC Envoy's cargo capacity and storage solutions. It includes details about the rear cargo area, folding seats, and additional storage compartments.

Cargo Capacity
  • Rear cargo volume: 80.3 cubic feet (with rear seats folded)
  • Behind rear seats: 39.2 cubic feet
  • Roof rack capacity: 150 lbs
  • Under-seat storage compartments
Seating and Flexibility
  • 60/40 split-folding rear seats
  • Fold-flat front passenger seat
  • Optional third-row seating (XL model)
  • Removable cargo cover

Additional Features

This section highlights optional and standard features related to the GMC Envoy's body, including lighting, mirrors, and exterior accessories.

Lighting and Mirrors
  • Halogen headlights with auto-on feature
  • Fog lights (optional)
  • Power-adjustable side mirrors
  • Heated mirrors (optional)
Exterior Accessories
  • Chrome grille and accents
  • Roof rails (standard)
  • Running boards (optional)
  • Trailer hitch receiver (optional)

Component Specifications

Overview

Type
SUV
Configuration
5-door
Platform
GMT360
Material
Steel unibody construction
Location
Front-engine, rear-wheel drive or all-wheel drive

Dimensions

Length
191.6 inches (486.7 cm)
Width
74.7 inches (189.7 cm)
Height
72.6 inches (184.4 cm)
Wheelbase
113.0 inches (287.0 cm)
Ground Clearance
8.0 inches (20.3 cm)
Curb Weight
4500 lbs (2041 kg)
Cargo Volume
80.3 cubic feet (2274 liters)

Materials

Frame
High-strength steel
Body Panels
Galvanized steel
Roof
Steel with optional sunroof
Windows
Laminated safety glass
Bumpers
Reinforced plastic with steel supports

Features

Exterior
  • Power-adjustable side mirrors
  • Integrated roof rack
  • Chrome accents
  • Fog lights
interior
  • Leather-wrapped steering wheel
  • Power-adjustable driver seat
  • Dual-zone climate control
  • Rear-seat audio controls
Lighting
  • Halogen headlights
  • LED taillights
  • Automatic headlight control
  • Daytime running lights
Storage
  • Fold-flat rear seats
  • Under-seat storage
  • Overhead console storage
  • Cargo tie-down hooks
Convenience
  • Keyless entry
  • Power windows
  • Power door locks
  • Remote start

Safety Features

Structural
  • Reinforced side-impact beams
  • Crush zones
Restraint Systems
  • Dual front airbags
  • Side-impact airbags
  • Seatbelt pretensioners
Active Safety
  • Anti-lock braking system (ABS)
  • Traction control
  • Stability control

Comfort Features

Seating
  • Heated front seats
  • 8-way power driver seat
  • 60/40 split-folding rear seats
Climate
  • Rear HVAC vents
  • Air filtration system
  • Automatic temperature control
Noise Reduction
  • Acoustic windshield
  • Sound-deadening materials
  • Insulated cabin

Accessories

Exterior
  • Roof-mounted cargo carrier
  • Trailer hitch
  • Running boards
interior
  • Cargo organizer
  • Seat covers
  • Floor mats
Protection
  • Mud flaps
  • Window deflectors
  • Hood protector

Maintenance

Service interval
Every 7,500 miles or 6 months
Service Items
  • Inspect and lubricate chassis components
  • Check and adjust tire pressure
  • Inspect brake system
  • Check fluid levels
  • Inspect exhaust system
Maintenance Notes
Follow severe service schedule if towing or driving in harsh conditions

Warranty

Bumper To Bumper
Miles: 36,000
Years: 3
Coverage: Covers most vehicle components
Powertrain
Miles: 100,000
Years: 5
Coverage: Covers engine, transmission, and drivetrain
Corrosion
Miles: 100,000
Years: 6
Coverage: Covers perforation from rust
Roadside Assistance
Miles: 36,000
Years: 3
Coverage: 24/7 emergency services

Production Details

Manufacturer
General Motors
Manufacturing Process
  • Robotic welding
  • Electro-coating for corrosion resistance
  • Precision assembly
Quality Control
inspection Stages: Pre-assembly component checks, Post-assembly alignment checks, Final road testing
Defect Rate: Less than 0.5%
Sustainability Practices
  • Recycled materials in interior components
  • Water-based paints
  • Energy-efficient manufacturing
Production Metrics
Annual Units: Approximately 100,000
Production Time: 18 hours per vehicle
Facility: Moraine Assembly Plant, Ohio

Service Information for body Service

Maintenance and service requirements specific to the body

7,500
6
  • Inspect body for damage or corrosion
  • Check door and hatch alignment
  • Lubricate door hinges and latches
  • Inspect weather stripping
  • Check roof rack mounting points

Pay special attention to areas prone to rust

15,000
12
  • Inspect underbody for damage
  • Check body panel alignment
  • Inspect and clean sunroof drains
  • Test all exterior lighting
  • Inspect windshield wiper blades

Use proper cleaning agents for painted surfaces

30,000
24
  • Perform comprehensive body inspection
  • Check for paint defects or fading
  • Inspect and tighten all body mounts
  • Test all power-operated body components
  • Inspect and clean all drainage channels

Consider professional rustproofing treatment

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications for the 2002-2009 GMC Envoy?

The 2002-2009 GMC Envoy is available with either a 4.2L inline-6 or a 5.3L V8 engine. The inline-6 produces 275-291 horsepower and 275-277 lb-ft of torque, while the V8 generates 300-302 horsepower and 330 lb-ft of torque. It features rear-wheel drive or optional all-wheel drive, a 4-speed automatic transmission, and a towing capacity of up to 6,200 lbs. Fuel economy ranges from 14-17 mpg city and 19-22 mpg highway, depending on the engine and drivetrain.

Q2

What maintenance is required for the 2002-2009 GMC Envoy?

Regular maintenance for the GMC Envoy includes oil changes every 3,000-5,000 miles, tire rotations every 6,000-8,000 miles, and brake inspections every 12,000 miles. Replace the air filter every 15,000-30,000 miles and the fuel filter every 30,000 miles. Inspect the timing belt, spark plugs, and coolant system every 60,000-100,000 miles. Follow the owner's manual for specific intervals and ensure proper fluid levels are maintained.

Q3

How do I replace the headlights on a 2002-2009 GMC Envoy?

To replace the headlights, open the hood and locate the headlight assembly. Remove the electrical connector by pressing the release tab and pulling it off. Unscrew the retaining ring or bolts holding the headlight in place. Carefully remove the old bulb and insert the new one, ensuring it is properly seated. Reattach the retaining ring or bolts and reconnect the electrical connector. Test the headlights before closing the hood.

Q4

What should I do if my GMC Envoy's engine is overheating?

If your GMC Envoy's engine is overheating, immediately turn off the air conditioning and turn on the heater to draw heat away from the engine. Pull over safely and turn off the engine. Check the coolant level in the reservoir and add coolant if necessary. Inspect for leaks, damaged hoses, or a faulty radiator cap. If the issue persists, seek professional assistance to avoid engine damage.

Q5

How can I optimize the performance of my 2002-2009 GMC Envoy?

To optimize performance, regularly maintain your GMC Envoy by changing the oil, air filter, and spark plugs. Use high-quality fuel and consider a performance air intake or exhaust system for improved airflow. Ensure proper tire pressure and alignment for better handling. Regularly clean the throttle body and fuel injectors to maintain engine efficiency. Avoid excessive idling and aggressive driving to improve fuel economy.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2002-2009 GMC Envoy Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and troubleshooting for the 2002-2009 GMC Envoy.

GMC Envoy Technical Service Bulletin

Coming Soon

Latest updates and fixes for common issues in the 2002-2009 GMC Envoy models.

GMC Envoy Parts and Accessories Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts for the 2002-2009 GMC Envoy.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

15+ Years
Experience
500+ Guides
Guides
50+ Makes
Vehicles
1000+ Solutions
Solutions

Diagnostic

Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.

Repair

Expert in both traditional mechanical repairs and modern vehicle systems.

Additional Expertise

Documentation

Created over 500 detailed repair guides and technical documents.

Training

Conducted technical training sessions and contributed to repair databases.

Certifications & Research

Certifications

  • ASE Master Technician Certification
  • Advanced Diagnostic Specialist
  • Hybrid/Electric Vehicle Systems
  • Performance Tuning Expert

Research & Community

Actively researches emerging technologies and contributes to automotive forums.

Legal Disclaimer

Important information about using this content

Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.

General Information
The information provided on this website is for general informational purposes only. While we strive to maintain accuracy in our content, all specifications, procedures, and technical information should be verified against your vehicle's official service manual or with the manufacturer directly.
Warranty & Liability

The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.

We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.

Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
Intellectual Property
All content, including text, images, and specifications, is protected by copyright and other intellectual property laws. Any unauthorized use or reproduction is prohibited.

© 2025 GMC Specs. All rights reserved.